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Quality Control for More Precision in Press Hardening - PRESS-CHECK

 

With PRESS-CHECK, you can safely and efficiently monitor both the temperature and the positioning of sheet metal during press hardening.

  • Automatic sorting of sheets or stopping of the press when limits are exceeded
  • Logging and evaluation of all measured data and disclosure to the master control system via industry-standard interfaces
  • Easy integration of the test system by the flexible structure and variable data customisable interface

  • Thermography in Use in Press Hardening

    The automated test system PRESS-CHECK works with two powerful high-end thermographic cameras for continuous measurement of two-dimensional temperature distribution. This measurement is carried out before the pressing operation on the surfaces of the boards to be processed and subsequently on the resulting molded parts, ultimately enabling exact compliance with the thermal process parameters.

    As a result, you get components with the designed microstructure and a corresponding local resistance distribution. A consistently high production quality is ensured by the thermographic-based, two-dimensional monitoring of process temperatures, with distinct advantages over merely selective temperature measurements on reference points offered by pyrometers, for example.


    The process-specific temperature limits for the differently shaped metal parts can be managed in special recipes. Stampings with different thermal signatures are recognised and can be automatically sorted out, so your wastage rates fall considerably. Furthermore, the software checks whether a sheet is inserted into the press, checks how it is positioned and recognises double sheets. If necessary, the press is stopped automatically.

    Features and Benefits

  • Two thermal imaging cameras for temperature control before and after pressing
  • Extensive monitoring of the entire surface of the sheet
  • Position control, situational awareness, double sheet detection
  • Fully automatic, process-synchronous operation
  • No additional setup time
  • More efficient production process by automatically sorting sheets or stopping the press
  • Temperature measurement and classification of sheet metal parts
  • Adaptation to different press manufacturers through flexible system structure and data interface

  • PRESS-CHECK Software

  • Parameter setting, monitoring, operation, representation, evaluation and reporting by the software
  • Automatic test mode for temperature, loading and position control
  • Ease of use via an intuitive user interface
  • Parameterisation and setup
  • User management
  • Data and recipe management
  • Automatic data transfer to higher-level control system

  • As we are continuously improving & developing our products, this websites may not be updated with advancements done. However, we try our best to update the website for latest information's
    For complete updated specifications, please do ask for latest brochures

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